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WHICH SCREEN WASH SHOULD I USE? | TEXTILE SCREEN PRINTING GUIDE

Not sure which biodegradable and emulsifiable screen wash to choose for cleaning your textile screen printing inks? Pyramid Screen Products and CPS - Chemicals Products & Services can help you make the right decision.

 

Everyone is looking to save money on the bottom line and look for the product that is the cheapest, but is this the correct choice? This screen printing guide will take you through the process of selecting the correct product for your business needs and save you money in the long term.

 

Emulsifiable

Biodegradable

Cleans

Low Evaporating

Low VOC

Low Odour

Low COD

Green Screen

All-in-one cleaning

Cleaning method

Plastisol inks

Water based inks

Discharge inks

Bucket & Brush

Dip Tank

Recirculation Unit

Cleaning Machine

CPS Screen Wash K3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPS Screen Wash K5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPS Screen Wash A6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPS Screen Wash A7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPS Aquawash 829

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPS Aquawash 442

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPS Aquastrip 21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Key:

 

Not suitable / No

Suitable in some cases

Suitable / Yes

General purpose screen wash / CPS Screen Wash K3 & CPS Screen Wash K5

More than 40% of the textile screen printing industry rely upon general purpose screen washes to clean screens using a bucket and a brush. These are considered effective ink cleaners as they cut through the ink quickly and are cheap to purchase, as they contain a lot of petroleum based solvents.

What are the draw backs of these types of cleaners?

- Strong in odour and specifically very aromatic due to the petroleum based solvents used.

- General purpose screen washes are classified as harmful to the environment, they are flammable and from a health and safety perspective they are generally harmful by inhalation for your operators (CPS Screen Wash K3 is only classified as Harmful by Ingestion*1).

- General purpose screen washes typically have an evaporation rate of 11 (see evaporation diagram) or higher. As most people use a bucket and brush for cleaning which is left open during the day and overnight, your product and money is disappearing into thin air!

- They are very good at dissolving the ink binders, but have a tendency to redeposit the ink pigments and dyes back onto the mesh during the water rinsing process, causing mesh staining and ghost images. This means more time, effort and cost will be required in de-hazing the screen.

- They will cross link under-exposed emulsions causing acetate staining (white haze) on the mesh after stencil removal (related products: CPS Stencil Remover Concentrate 1:25 & CPS Haze Remover HV). Again this means more time, effort and cost will be required in de-hazing the screen.

- Solvents such as Solvent Naphtha, Cyclohexanone and White Spirit are generally not permitted to enter the waste water system due to their flammability and their impact on the waste water treatment. Consult with your waste water authority before discharging any solvents down the drain and take a look at our ‘Understanding Waste Water Screen Printing Guide’ for more information on this subject.

- They are not suitable for use in recirculation systems or automatic cleaning machines unless they have a flash point of 55°C or greater. CPS Screen Wash K5 has a flashpoint of 55°C, whereas CPS Screen Wash K3 has a flashpoint of 43°C.

- CPS Screen Wash K3 has a VOC of 860 grams/litre, whereas CPS Screen Wash K5 has a VOC of 670 grams/litre.

*1CPS avoids the use of solvents that are classified as harmful by inhalation in its ink cleaning products.

CPS Screen Wash A6:

This is probably one of the best known screen washes in the industry and the first of our Green Screen range. Recommended for use manually with a bucket and brush or pad and also in recirculation equipment and cleaning machines.

Why choose this product in comparison to a general purpose screen wash?

- Lower in odour but with a slight aromatic smell due to the presence of a small amount of petroleum based solvent.

- Will cut through the ink as fast as a general purpose screen wash and once you rinse the mesh, it is unlikely to re-deposit the pigments and dyes of the ink back onto the mesh.

- It has an evaporation rate of 1, so you will need less product to clean the screen and you won’t be losing product and money into the atmosphere when you’re not using it.

- Designed with recirculation in mind, it is a very effective cleaning solvent even when it is contaminated with ink solids from previous cleaned screens.

- With the exception of CPS Activator G, this should be your next choice as an activator for CPS Haze Remover HV.

- It is not classified as flammable, harmful to the environment, harmful by inhalation or digestion for the operator.

- It has a VOC of 300 grams/litre, typically half that of a general purpose screen wash.


Disadvantages/similarities to general purpose screen washes:

- Can cross link under-exposed emulsions, causing acetate staining (white haze) on the mesh after stencil removal. This means more time and effort will be required in de-hazing the screen.

- Has a high COD (Chemical Oxygen Demand).

CPS Screen Wash A7:

Our number one environmentally friendly screen wash, that just keeps cleaning and never evaporates away. Recommended for use manually with a bucket and brush or pad and also in recirculation equipment and cleaning machines.

Why choose this product in comparison to a general purpose screen wash?

- It is very low in odour (aromatic and aliphatic free) and this will make the working environment a more pleasurable place to work in.

- It locks the pigments and dyes in plastisol inks within the solvent and on rinsing the mesh with water, it is unlikely to re-deposit the pigments and dyes of the ink back onto the mesh.

- It has an evaporation rate of <1, so you will need less product to clean the screen and you will not be losing product and money into the atmosphere when you’re not using it.

- Designed with recirculation in mind, it is a very effective cleaning solvent even when it is contaminated with ink solids from previously cleaned screens.

- Is not classified as flammable, harmful to the environment, harmful by inhalation or digestion for the operator.

- It has a VOC of 0 grams/litre.

Disadvantages/similarities to general purpose screen washes:

- It is not very affective on water based inks, unless used as an ink de-hazer after using CPS Aquastrip 21 in a dip tank.

- It may cross link under-exposed emulsions, causing acetate staining (white haze) on the mesh after stencil removal.

- Do not use this product as an activator for CPS Haze Remover HV.

- It has a high COD.

CPS Aquawash 829:

The UK’s most popular screen wash, that meets everyone’s needs and offers more than you realise. This water dilutable screen wash is perfect for the environment and the operator, offering the best cleaning performance for both plastisol and water based inks. Recommended for use manually with a bucket and brush or pad and also in dip tanks, recirculation equipment and cleaning machines. It can also be used to make up an all-in-one cleaning solution with CPS Stencil Remover Concentrate 1:25 or 1:20/30.

Find out why industry expert Alan Powley, Managing Director of Pyramid Screen Products, thinks CPS Aquawash 829 is the best product in the market place today.



Why choose this product in comparison to a general purpose screen wash?


- It is very low in odour (aromatic and aliphatic free) and this will make the working environment a more pleasurable place to work in.

- It locks the pigments and dyes in plastisol and water based inks within the solvents and on rinsing the mesh with water, it is unlikely to re-deposit the pigments and dyes of the ink back onto the mesh.

- It has an evaporation rate of <1, so you will need less product to clean the screen and you won’t be losing money into the atmosphere when you’re not using it.

- Designed with recirculation in mind, it is a very effective cleaning solvent even when its contaminated with ink solids from previous cleaned screens.

- It is not classified as flammable, harmful to the environment, harmful by inhalation or digestion for the operator.

- It does not cross link under-exposed emulsions.

- It can be mixed with CPS Stencil Remover concentrate to create an all-in-one mix that will clean the ink and remove the stencil in one process.

- It can be used in dip tanks as a way of softening the ink prior to cleaning.

- It can be diluted with water at ratios of 1:1 and 1:5, making it very economical in use. This can make it cheaper in use than a general purpose screen wash.

- It has a very low COD.

- It has a VOC of 25 grams/litre, up to 40x lower than a general purpose screen wash.

Disadvantages/similarities to general purpose screen washes:

- It does not break through the ink as fast as a general purpose screen wash. It can initially feel like you are spreading butter until the ink starts breaking down.

- This product is not very effective as an activator for CPS Haze Remover HV.

CPS Aquawash 442:

A water dilutable screen wash that is perfect for the environment and the operator, offering the best cleaning performance for both plastisol and water based inks. Recommended for use manually with a bucket and brush or pad and also in dip tanks, recirculation equipment and cleaning machines.

Find out why Alan Dolan, Managing Director of Action Leisurewear thinks this is the best product for cleaning his plastisol and water based inks https://youtu.be/O5-kl9ib7Ng 

Why choose this product in comparison to a general purpose screen wash?


- It is very low in odour (aromatic and aliphatic free) and this will make the working environment a more pleasurable place to work in.

- It locks the pigments and dyes in plastisol and water based inks within the solvents and on rinsing the mesh with water, it is unlikely to re-deposit the pigments and dyes of the ink back onto the mesh.

- It has an evaporation rate of <1, so you will need less product to clean the screen and you will not be losing product and money into the atmosphere when you’re not using it.

- Designed with recirculation in mind and a very effective cleaning solvent even when it is contaminated with ink solids from previous cleaned screens.

- It is not classified as flammable, harmful to the environment, harmful by inhalation or digestion for the operator.

- It does not cross link under-exposed emulsions.

- It can be used in dip tanks as a way of softening the ink prior to cleaning.

- It can be diluted with water at ratios of 1:1 and 1:3, making it very economical in use.

- It has a very low COD.

- It has a VOC of 60 grams/litre.

Disadvantages/similarities to general purpose screen washes:

- It does not break through the ink as fast as a general purpose screen wash, it can initially feel like you are spreading butter until the ink starts breaking down.

- This product is not very effective as an activator for CPS Haze Remover HV.

- This product will not work as an all-in-one cleaning solution.

CPS Aquastrip 21:

All-in-one cleaner concentrate for dip tanks, designed to effectively remove textile inks and decoat stencils in one process. A VOC free, water based and water dilutable ink cleaner and stencil remover for the environmentally conscious screen printer.

Why choose this product in comparison to a general purpose screen wash?

- Very low in odour (aromatic, aliphatic and solvent free) and this will make the working environment a more pleasurable place to work in.

- All-in-one cleaning solution for dip tanks use, the water diluted solution softens the ink and stencil prior to reclaim with water.

 - It is not classified as flammable, harmful to the environment or as harmful by inhalation or digestion for the operator.

 - It does not cross link under-exposed emulsions.

- It can be used in dip tanks to soften the ink prior to cleaning.

- It can be diluted with water at ratios of 1:5 and 1:10, making it very economical in use.

- It has a very low COD.

- It is VOC free.

Disadvantages/similarities to general purpose screen washes:

- It is possible to use this manually with a bucket and brush, however it is will be very slow in breaking down the inks, especially plastisol based inks.

- This product cannot be used as an activator for CPS Haze Remover HV.

- Mesh can be left with ink staining that will need to be removed using CPS Screen Wash A7 or similar.

Please feel free to share this 'How To Screen Print' guide with your friends, on blogs and via social media.

If you have any excellent screen printing hints and tips, please share them in the 'Screen Printers Of The World Unite Community' on Google+ or contact us via technical@cps.eu and maybe we can feature them in a new guide.

For more screen printing guides visit our 'How To Guide' page.

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